Degassing of liquids, pastes and high-moisture products is one of the most important applications of modern vacuum processes in many industry sectors. The use of vacuum technology to remove gas, steam and moisture from processed products is beneficial to improving product quality.
Degassing during plastic extrusion is one example. The vaporized water and gas distilled from the melting of the plastic are directly extracted from the extruder screw area, greatly improving the structure and physical properties of the product.
We offer a range of standardized vacuum pump systems dedicated to the extrusion process, equipped with separators or filtration devices for condensing or separating water vapor or process gases in the extruder. Our project engineers will consider your requirements and recommend a vacuum system that is precisely matched to your extruder capacity and raw material type.
Advantages
Degassing of liquids, pastes and high-moisture products is one of the most important applications of modern vacuum processes in many industry sectors. The use of vacuum technology to remove gas, steam and moisture from processed products is beneficial to improving product quality.
Degassing during plastic extrusion is one example. The vaporized water and gas evaporated from the melting of the plastic are directly extracted from the extruder screw area, greatly improving the structure and physical properties of the product.
We offer a range of standardized vacuum pump systems dedicated to the extrusion process, equipped with separators or filtration devices for condensing or separating water vapor or process gases in the extruder. Our project engineers will consider your requirements and recommend a vacuum system that is precisely matched to your extruder capacity and raw material type.
Vacuum degassing
We provide vacuum solutions for all degassing processes. Customers can rely on our high-quality products and decades of experience in degassing. We offer a wide range of vacuum pumps for degassing applications in food production, which can be optimized for any process and meet the highest hygiene standards.
Degassing of pastes and wet materials
The food industry uses vacuum degassing to remove air from products such as pasta products, ketchups, fish sauces, sauces, mayonnaise, mustards and jams. The degassing process usually takes place before packaging and can be integrated into the mixer, drum, extruder or evaporator line. The vacuum degassing process removes oxygen from the finished product, thereby extending storage time. In addition, product structure and consistency can be improved, especially for pasta products. The process is fast, energy-saving and basically maintenance-free. The screw vacuum pump operates without water or oil, which eliminates the possibility of product contamination and is the most ideal choice.
Plastic degassing
Plastic extrusion is a common process in the plastics industry, the purpose of which is to melt, mix and homogenize plastic. First, the pellets, powder or bead-like raw materials are transported through a screw in a heated drum. Next, the plastic melts into a viscous liquid under the action of friction and heat, and is then put into a mold and pressurized to finally form. Before the plastic is placed in the mold, a vacuum must be applied to remove air bubbles that can cause holes or other defects in the finished product. We offer a range of Plastex vacuum systems specifically designed for degassing plastic extruders. Our project engineers will select the appropriate model based on your specific application, materials and production capabilities.
Seawater degassing
Secondary recovery through water injection is a major feature of crude oil production and a key factor in achieving and maintaining productivity where economically feasible. The water used here must be degassed to remove the oxygen content, as oxygen has a detrimental effect on the desulfurization system. Today, vacuum degassing is the most common method used in the oil and gas industry: packed towers are constantly swept through a vacuum system to remove oxygen and other gases. Generally, two-stage mass transfer packing is used.
Mineral water degassing
Producers of mineral water and other beverages require precise amounts of dissolved carbon dioxide in their products, but the amount of carbon dioxide in the source water may vary. Solving this problem requires multiple processes: first, use a vacuum degassing system to remove carbon dioxide from the source water, then cool and dissolve it, and finally add a certain amount of carbon dioxide back into the finished product during the bottling stage. This ensures consistent product quality. Screw vacuum pumps operate without water or oil, eliminating the possibility of product contamination and making them ideal for degassing systems for mineral water and other beverages.
Article source:https://www.leynow.com.cn/applications/253.html
Disclaimer: If the article needs to be reprinted, please indicate the source. Some articles and pictures on this site come from online editors. If there are any copyright issues, please communicate and resolve them in time.
Leynow Company is a high-tech enterprise that develops, sells vacuum pumps and provides solutions in the vacuum field. It provides users with the most reliable, safe and easy-to-use vacuum equipment products and high-quality professional services to help global customers and partners achieve success. The company's main products include: rotary vane vacuum pumps, screw vacuum pumps, Roots vacuum pumps, piston vacuum pumps, etc.
Leynow public account
Troubleshooting solutions
With the continuous advancement of science and technology and the increasing improvement of people‘s aesthetic concepts, the beauty industry is undergoing unpre......
使用罗茨真空泵时的注意事项:1.罗茨真空泵经常检查油位位置,不符合规定时须调整使之符合要求。以罗茨真空泵运转时,油位到油标中心为准。2.罗茨真空泵换油期限按实际使用条件和能否满足性能要求等情况考虑,由用户酌情决定.一般新罗茨真空泵,抽除清洁干燥的气体...
医疗器械的表面设计及可靠性始终是产业化应用的瓶颈之一,真空技术在医疗器械(如:牙种植体、心血管支架等)表面改性方面具有很大的优势。与其他常规方法(如溶胶凝胶丶微弧氧化等)相比,真空方法是非常洁净的,能够进行闭环控制而不受外界环境的影响。本文论述了无油...
单级旋片式真空泵工作原理 真空泵的维修和排除故障一、旋片式真空泵工作原理及工作过程 旋片式真空泵的工作原理是利用转子旋转,旋片在转子槽中随离心力和定子内表面形状出进产生容积变化,从而排出气体抽真空,具体的工作过程如下: 旋片泵的旋片把转子、泵腔和两个端盖所围成的月牙形空间分隔成A、B、C三......
旋片式真空泵泵内偏心安装的转子与定子固定面相切,两个(或以上)旋片在转子槽内滑动(通常为径向)并与定子内壁相接触,将泵腔分为几个可变容积的一种旋转变容积真空泵。通常,旋片与泵腔之间的间隙用油来作为密封,所以旋片真空泵一般是油封式机械真空泵。运转中的旋...
真空烤箱真空泵的注意事项:真空泵严禁抽除易燃,易爆及有毒的气体;真空泵不得抽除对金属有腐蚀性及能与泵油起化学反应的气体;真空泵不得抽除含有颗粒尘埃及大量水蒸气的的气体;被抽气体的温度不得超过80℃,使用环境温度为了-5℃-60℃;真空泵不得作压缩泵及输送泵使用;真空泵严禁无油运转;泵运行时,严禁堵塞排气口;①真空泵使用......
Please fill in the required information carefully and we will contact you within 24 hours